IEC 60502 Power Cable Cu/Al XLPE/PVC Insulated PVC/PE Sheath

Model NO.: IEC 60502 Cable
Wire Core Material: Copper or Aluminum
Certification: ISO, CCC, CE, RoHS
Model: N2xsey
Brand: Hongda
Manufacture: Yes
Sample: Yes
Core: Three
Conductor Material: Copper
Insulated Color: as Your Requirement
Sheath Color: Black
Standard: BS6622 ,BS7835, IEC 60502
Guarantee: 10 Years
Armor: Swa/Awa/Sta
HS Code: 8544492100, 8544492100
Trademark: Hongda
Transport Package: Wooden Drum
Specification: 35-1000mm2
Origin: China, Henan
Model NO.: IEC 60502 Cable
Wire Core Material: Copper or Aluminum
Certification: ISO, CCC, CE, RoHS
Model: N2xsey
Brand: Hongda
Manufacture: Yes
Sample: Yes
Core: Three
Conductor Material: Copper
Insulated Color: as Your Requirement
Sheath Color: Black
Standard: BS6622 ,BS7835, IEC 60502
Guarantee: 10 Years
Armor: Swa/Awa/Sta
HS Code: 8544492100, 8544492100
Trademark: Hongda
Transport Package: Wooden Drum
Specification: 35-1000mm2
Origin: China, Henan

European Medium Voltage Power Cable: N2XSEY 3 x ... 6/10 kV

Rated Voltage of 3.6/6kV~26/35kV Cable Structure
Note:1,Conductor    2,Conductor Screen    3,XLPE Insulation   4,Insulation Screen   5,Metallic Shield   6,Nonwovens 7,Spacer Sleeve   8,Armour    9,Filler   10,Outer Sheath


Hongda Cables is a leading supplier of medium voltage cables, which we consider to range between 3.3kV and 45kV. Our MV XLPE insulated cables are manufactured in accordance with various British and international Standards. These include armoured cable to British Standard BS6622 and BS7835; international Standards including IEC 60502-1 and IEC 60502-2; as well as a wide range of international construction specifications, including N2SXY, N2XS2Y, N2XSEY, NA2XSY and NA2XS2Y.


Cable construction
  • Circular bare copper conductor of stranded wires to DIN VDE 0295 cl. 2 and IEC 60228 cl. 2
  • Inner semi-conducting coating
  • Conductor insulation of cross-linked Polyethylene (XLPE), PE-compound DIX8 to HD 620.1
  • Outer extrusion of semi-conducting coating spliced with the XLPE-insulation
  • Conductive wrapping
  • Shield: Braiding of copper wires with one or two tapes applied helically
  • 3 conductors stranded
  • Extruded jacket over three conductors
  • PVC outer jacket, compound DMV6 to HD 405.1 and HD 620/1
  • Jacket color: Red
Application
Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for laying racks for industrial and switching systems and power plants. Limited use when buried in ground if the PVC outer jacket could be damaged by high mechanical stress.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures a construction free of partial discharges with high operational reliability.
Technical Data European
  • Three conductor XLPE-insulated power cables to VDE 0276 and IEC 60502
  • Temperature Range
    During installation up to -5°C/+23°F
  • Operating Temperature
    Max. +90°C/194°F
  • Short Circuit Temperature
    Conductor +250°C/482°F
    Shield +350°C/+662°F (duration)
    (Short circuit duration up to 5 sec.)
  • Nominal Voltages U0/U 6/10 kV
  • Operating Voltages
    Max. 12 kV
  • Test Voltages 15 kV
  • Test Voltages d.c. 48 kV
  • Power Rating
    To DIN VDE 0298 part 2
  • Minimum Bnding Radius
    During installation 15x cable Ø
  • Tests
    According to DIN VDE 0276 und IEC 60502
Code-Designation for Power Cables with PVC or XLPE Insulation
Design Identification of Design Explanations
Conductor N According to VDE Standard
(No abbreviation for copper conductor)
A Aluminum conductors
Y Insulation of thermoplastic Polyvinyl chloride (PVC)
2X Insulation cross-linked Polyethylene (XLPE)
Concentric Conductor, Shielding C Concentric conductors of copper wires and copper tape, helically wounded
CW Concentric conductors of copper wires in wave conal formation and and copper tape, helically wounded
CE Concentric conductors of copper wires and copper tape over each individual conductor, helically wounded
Shielding S Shielding of copper wires and copper tape, helically wounded
SE Shielding of copper wires and copper tape over each individual conductor, helically wounded
(F) Longitudinally water-proof shielding
Armor B Armor of steel tape
F Armor of galvanized flat steel wires
G Counter helix of galvanized steel tape
Jacket K Lead jacket
Outer Jacket Y PVC jacket
2Y PE jacket
Cable for U0/U 0.6/1 kV are additionally designated with
  -J Cables with green-yellow (green-natural) conductor are marked with protective conductor
-O Cables without green-yellow (green-natural) conductor are marked without protective conductor
Properties  
  • Self-extinguishing and flame retardant according to DIN VDE 0482 part 265-2-1 / EN 50265-2-1 / IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)
  • The materials used in manufacture are cadmium-free, contain no silicone and are free from substances harmful to the wetting properties of lacquers
  • Installation Notes
    To guarantee an optimum on operating reliability the extruded semi-conductive layer is spliced with the insulation for long duration. For this reason, we recommend a peeling tool for installation.
Note  
  • AWG sizes are approximate equivalent values. The actual cross-section is in mm².
  • For laying underground : For ground thermal resistance of 1 K·m/W, laying depth 0.7 m, ground temperature +20°C/68°F, EVU load grade 0.7.
  • For laying outdoors : Air temperature +30°C/+86°F, EVU load grade 1.0.
  • Conversion factors for laying in ground especially for laying in bundle form and other requirements are noted din DIN VDE 0298 part 2 and 0276 part 1000.
  • Conversion factors for outdoor installation
    Air temperature/Conversion factor
    15°C/1.12; 20°C/1.08; 25°C/1.04; 30°C/1.0; 35°C/0.96; 35°C/0.96; 40°C/0.91; 45°C/0.87; 50°C/0.82;
 

European MV cable type designation

N MV cable according to DIN VDE 0276
A Aluminium (Al) conductor
[blank] Copper (Cu) conductor
2X Cross-linked polyethylene (XLPE) insulation
S Screen of copper wires and copper tape, helically wound
SE Screen of copper wires and copper tape over each individual core, helically wound
Y Polyvinyl Chloride (PVC) sheath
2Y Polyethylene (PE) sheath
(F)2Y Longitudinal water tightness with PE sheath
(FL)2Y Longitudinal and transversal water tightness with Al/PE sheath
 

Custom designed medium voltage cables



In addition to standard medium voltage cables, we can design and supply bespoke MV cable products developed for your specific applications. Our custom designed cable solutions provide for variants developed and manufactured around a number of parameters, including:

Cross-sectional area: generally 35mm2 up to 100mm2
Number of cores: generally one or three
Solid or stranded aluminium conductors: for applications requiring a lighter cable weight, also often more economical due to lower aluminium prices. 
Stranded copper conductors: for applications requiring a smaller overall diameter and higher transmitting properties.
Bedding
Bonded or strippable out semi-conducting layer
Water tightness: longitudinal, longitudinal + quasi-radial, longitudinal + radial
Insulation layers (conductor screen, insulation and insulation screen): XLPE, which is more commonly used for MV cables, or EPR which is more flexible and often better suited to marine and offshore applications.
Metallic screen: to nullify the electric field outside the MV cable. Concentric copper wire screens, Aluminium foil laminate, or extruded lead alloy sheath.
Twisted three-core cable or triplex 
Armouring: for mechanical protection. Aluminium wire armoured for single-core cables, Galvanised steel wire armour, strip or tape.
Tapes: Separator tapes to facilitate peeling, water-swellable tapes to prevent water ingress, Conductive tape for core binding.
Outer Sheath: compounds with various properties, tailored to the specific application's requirements, including resistance to oils, greases, rodents, termites, UV and flame, as well as zero halogen emissions.

 

Medium Voltage cable testing

Our medium voltage cables including our BS6622 and BS7835 standard cables are tested by the Cable Lab®, our in-house specialist cable testing laboratory accredited by UKAS to ISO 17025. We perform tests on our cables against relevant British and international Standards, and against the requirements of your application when providing customised cable solutions.
 
Some of the tests you would expect from a medium voltage cable manufacturer, and which are performed on our MV cables, include:

Routine tests: These non-destructive tests are normally carried out on all lengths manufactured.
- Conductor resistivity
- Spark test on oversheath
- Voltage tests on sheath
- D.C. voltage test on oversheath

Sample tests: These potentially destructive tests are normally carried out on every production run.
- Examination of conductor and dimensions
- Hot set test for XLPE insulation
- Insulation and oversheath thickness
- Four hour voltage test

Type tests: These destructive tests are normally carried out in addition to the above tests on commencement of a particular cable supply to validate its design.
- Electrical type tests including bending and heat cycle
- Non-electrical type tests including mechanical properties after ageing and tests under fire conditions.
 

Packaging&Delivery.
 IEC 60502 Power Cable Cu/Al XLPE/PVC Insulated PVC/PE Sheath


Packaging Details:
Wooden drums,steel wooden drums or as your requirement
Delivery Time:Normally within 7 days(detailly depend on the order quantity)

Contact us
Looking forward to cooperation with you.If you have any question or need our certification and sample.Pls contact me freely.You can talk with me by Email or chat software.Tel:+86 18639114351

European Medium Voltage Power Cable: N2XSEY 3 x ... 6/10 kV

Rated Voltage of 3.6/6kV~26/35kV Cable Structure
Note:1,Conductor    2,Conductor Screen    3,XLPE Insulation   4,Insulation Screen   5,Metallic Shield   6,Nonwovens 7,Spacer Sleeve   8,Armour    9,Filler   10,Outer Sheath


Hongda Cables is a leading supplier of medium voltage cables, which we consider to range between 3.3kV and 45kV. Our MV XLPE insulated cables are manufactured in accordance with various British and international Standards. These include armoured cable to British Standard BS6622 and BS7835; international Standards including IEC 60502-1 and IEC 60502-2; as well as a wide range of international construction specifications, including N2SXY, N2XS2Y, N2XSEY, NA2XSY and NA2XS2Y.


Cable construction
  • Circular bare copper conductor of stranded wires to DIN VDE 0295 cl. 2 and IEC 60228 cl. 2
  • Inner semi-conducting coating
  • Conductor insulation of cross-linked Polyethylene (XLPE), PE-compound DIX8 to HD 620.1
  • Outer extrusion of semi-conducting coating spliced with the XLPE-insulation
  • Conductive wrapping
  • Shield: Braiding of copper wires with one or two tapes applied helically
  • 3 conductors stranded
  • Extruded jacket over three conductors
  • PVC outer jacket, compound DMV6 to HD 405.1 and HD 620/1
  • Jacket color: Red
Application
Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for laying racks for industrial and switching systems and power plants. Limited use when buried in ground if the PVC outer jacket could be damaged by high mechanical stress.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures a construction free of partial discharges with high operational reliability.
Technical Data European
  • Three conductor XLPE-insulated power cables to VDE 0276 and IEC 60502
  • Temperature Range
    During installation up to -5°C/+23°F
  • Operating Temperature
    Max. +90°C/194°F
  • Short Circuit Temperature
    Conductor +250°C/482°F
    Shield +350°C/+662°F (duration)
    (Short circuit duration up to 5 sec.)
  • Nominal Voltages U0/U 6/10 kV
  • Operating Voltages
    Max. 12 kV
  • Test Voltages 15 kV
  • Test Voltages d.c. 48 kV
  • Power Rating
    To DIN VDE 0298 part 2
  • Minimum Bnding Radius
    During installation 15x cable Ø
  • Tests
    According to DIN VDE 0276 und IEC 60502
Code-Designation for Power Cables with PVC or XLPE Insulation
Design Identification of Design Explanations
Conductor N According to VDE Standard
(No abbreviation for copper conductor)
A Aluminum conductors
Y Insulation of thermoplastic Polyvinyl chloride (PVC)
2X Insulation cross-linked Polyethylene (XLPE)
Concentric Conductor, Shielding C Concentric conductors of copper wires and copper tape, helically wounded
CW Concentric conductors of copper wires in wave conal formation and and copper tape, helically wounded
CE Concentric conductors of copper wires and copper tape over each individual conductor, helically wounded
Shielding S Shielding of copper wires and copper tape, helically wounded
SE Shielding of copper wires and copper tape over each individual conductor, helically wounded
(F) Longitudinally water-proof shielding
Armor B Armor of steel tape
F Armor of galvanized flat steel wires
G Counter helix of galvanized steel tape
Jacket K Lead jacket
Outer Jacket Y PVC jacket
2Y PE jacket
Cable for U0/U 0.6/1 kV are additionally designated with
  -J Cables with green-yellow (green-natural) conductor are marked with protective conductor
-O Cables without green-yellow (green-natural) conductor are marked without protective conductor
Properties  
  • Self-extinguishing and flame retardant according to DIN VDE 0482 part 265-2-1 / EN 50265-2-1 / IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)
  • The materials used in manufacture are cadmium-free, contain no silicone and are free from substances harmful to the wetting properties of lacquers
  • Installation Notes
    To guarantee an optimum on operating reliability the extruded semi-conductive layer is spliced with the insulation for long duration. For this reason, we recommend a peeling tool for installation.
Note  
  • AWG sizes are approximate equivalent values. The actual cross-section is in mm².
  • For laying underground : For ground thermal resistance of 1 K·m/W, laying depth 0.7 m, ground temperature +20°C/68°F, EVU load grade 0.7.
  • For laying outdoors : Air temperature +30°C/+86°F, EVU load grade 1.0.
  • Conversion factors for laying in ground especially for laying in bundle form and other requirements are noted din DIN VDE 0298 part 2 and 0276 part 1000.
  • Conversion factors for outdoor installation
    Air temperature/Conversion factor
    15°C/1.12; 20°C/1.08; 25°C/1.04; 30°C/1.0; 35°C/0.96; 35°C/0.96; 40°C/0.91; 45°C/0.87; 50°C/0.82;
 

European MV cable type designation

N MV cable according to DIN VDE 0276
A Aluminium (Al) conductor
[blank] Copper (Cu) conductor
2X Cross-linked polyethylene (XLPE) insulation
S Screen of copper wires and copper tape, helically wound
SE Screen of copper wires and copper tape over each individual core, helically wound
Y Polyvinyl Chloride (PVC) sheath
2Y Polyethylene (PE) sheath
(F)2Y Longitudinal water tightness with PE sheath
(FL)2Y Longitudinal and transversal water tightness with Al/PE sheath
 

Custom designed medium voltage cables



In addition to standard medium voltage cables, we can design and supply bespoke MV cable products developed for your specific applications. Our custom designed cable solutions provide for variants developed and manufactured around a number of parameters, including:

Cross-sectional area: generally 35mm2 up to 100mm2
Number of cores: generally one or three
Solid or stranded aluminium conductors: for applications requiring a lighter cable weight, also often more economical due to lower aluminium prices. 
Stranded copper conductors: for applications requiring a smaller overall diameter and higher transmitting properties.
Bedding
Bonded or strippable out semi-conducting layer
Water tightness: longitudinal, longitudinal + quasi-radial, longitudinal + radial
Insulation layers (conductor screen, insulation and insulation screen): XLPE, which is more commonly used for MV cables, or EPR which is more flexible and often better suited to marine and offshore applications.
Metallic screen: to nullify the electric field outside the MV cable. Concentric copper wire screens, Aluminium foil laminate, or extruded lead alloy sheath.
Twisted three-core cable or triplex 
Armouring: for mechanical protection. Aluminium wire armoured for single-core cables, Galvanised steel wire armour, strip or tape.
Tapes: Separator tapes to facilitate peeling, water-swellable tapes to prevent water ingress, Conductive tape for core binding.
Outer Sheath: compounds with various properties, tailored to the specific application's requirements, including resistance to oils, greases, rodents, termites, UV and flame, as well as zero halogen emissions.

 

Medium Voltage cable testing

Our medium voltage cables including our BS6622 and BS7835 standard cables are tested by the Cable Lab®, our in-house specialist cable testing laboratory accredited by UKAS to ISO 17025. We perform tests on our cables against relevant British and international Standards, and against the requirements of your application when providing customised cable solutions.
 
Some of the tests you would expect from a medium voltage cable manufacturer, and which are performed on our MV cables, include:

Routine tests: These non-destructive tests are normally carried out on all lengths manufactured.
- Conductor resistivity
- Spark test on oversheath
- Voltage tests on sheath
- D.C. voltage test on oversheath

Sample tests: These potentially destructive tests are normally carried out on every production run.
- Examination of conductor and dimensions
- Hot set test for XLPE insulation
- Insulation and oversheath thickness
- Four hour voltage test

Type tests: These destructive tests are normally carried out in addition to the above tests on commencement of a particular cable supply to validate its design.
- Electrical type tests including bending and heat cycle
- Non-electrical type tests including mechanical properties after ageing and tests under fire conditions.
 

Packaging&Delivery.
 IEC 60502 Power Cable Cu/Al XLPE/PVC Insulated PVC/PE Sheath


Packaging Details:
Wooden drums,steel wooden drums or as your requirement
Delivery Time:Normally within 7 days(detailly depend on the order quantity)

Contact us
Looking forward to cooperation with you.If you have any question or need our certification and sample.Pls contact me freely.You can talk with me by Email or chat software.Tel:+86 18639114351

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