Along with the growth of the textile and apparel industry in 2017 and steady growth, the smart manufacturing industry has become a hot topic among the leading companies in the textile and apparel industry. The enthusiasm of enterprises for intelligent transformation has increased, and smart applications have been covered. All industries in the textile industry chain.
On December 15th, at the first session of the China Textile Networking and Intelligent Manufacturing Conference held in Tai'an City, Shandong Province, Cao Xuejun, Deputy Director of the Consumer Products Industry Department of the Ministry of Industry and Information Technology stated that for the manufacturing industry, smart manufacturing is the main direction for the textile industry. In the future, we must strengthen basic research and development, promote integrated development, formulate unified standards, and increase the promotion and application of smart manufacturing.
The conference was organized by China Textile Industry Federation, China Textile Network Information Technology Co., Ltd. and Shandong Kangpinna Group Co., Ltd. It is reported that Dalian City will take over the next year to help the textile industry in-depth smart manufacturing.
The pilot continued to deepen
The enthusiasm of the company's enthusiasm comes from the urgency of the development of kinetic energy conversion under the pressure of market competition. Xia Lingmin, vice president of the China Textile Industry Federation, believes that it is an urgent task for the textile and garment industry to integrate the advanced production factors such as data, management and technology with the integration of the two industries, transform and upgrade the traditional kinetic energy, and cultivate and develop new kinetic energy.
In the past two years, the textile industry has focused on smart manufacturing and has formed pilot projects in key areas. It has achieved remarkable results in flexible manufacturing. In the field of cotton textiles, a large number of enterprises have realized full-process automation and digital production, and there have been unattended workshops at night. The labor level of some spindles has dropped from an average of 60 people to 10 to 15; in the field of chemical fiber, a large number The company has built a full-process intelligent production workshop; in the printing and dyeing field, many companies in the Yangtze River Delta and Pearl River Delta have achieved full-process production monitoring to ensure the quality and safety of the product's entire life cycle; the apparel sector has been large-scale. Using modular processing technology, several flexible production lines have been established.
On the other hand, surveys of 340 companies in the textile industry show that there are more and more enterprises that have started customizing in the industry. However, smart manufacturing is still in its infancy. Many companies are facing problems such as insufficient development capacity and strong product reproducibility.
In order to promote the deep integration of the textile industry with intelligent manufacturing as its core, the new industry has reached a new height. Xia Lingmin said that the industry will strengthen the top-level design of smart manufacturing and promote the innovation and application of Internet, big data and artificial intelligence in the textile industry to promote construction. We have approved the intelligent service platform for industrial clusters, established a textile quality traceability system supported by a new generation of information technology such as the Internet of Things, accelerated the promotion and application of integrated management system standards in the textile industry, and increased the intensity of smart manufacturing talents in the textile industry.
To this end, the China National Textile and Apparel Federation will intensify the pilot demonstration of smart manufacturing in the textile industry, and implement measures such as smart manufacturing pilot demonstrations and technology promotion in various industries such as cotton spinning, printing and dyeing, chemical fiber, clothing, knitting, and home textiles. Recommend intelligent demonstration enterprises and demonstration projects, give full play to the leading role of advanced companies, and further explore and actively promote excellent solutions for industrial intelligent manufacturing to provide powerful technical support for the intelligent transformation of enterprises.
Application features
Yu Jianyong, an academician of the Chinese Academy of Engineering and a professor at Donghua University, believes that smart manufacturing must embody its core keys: digitization, networking, and intelligence. Key applications in the textile field include intelligent optimization of manufacturing, textile and apparel scale customization and collaborative manufacturing, and supply chain intelligence. Optimized management, recycling of used textile and apparel resources, and wearable smart textiles.
In general, the current intelligentization of the textile industry is mainly manifested in various applications based on the Internet of Things and the Internet.
The Internet of Things technology has been widely used in materials and product identification, production process and environmental monitoring, logistics tracking and product traceability, etc. The application prospect is very broad. Liu Haitao, chief scientist of the National Internet of Things (973), stated that China has mastered the dominance of the core architecture of the International Internet of Things and is a world leader in the Internet of Things. He is very optimistic about the future of the Internet of Things (IFT) and IoT fire protection in the textile industry. Liu Haitao believes that the Internet of Things avoids the problem of credibility caused by false information in the Internet world and creates an objective system based on events, which is more conducive to the promotion of smart manufacturing.
New intelligent manufacturing models such as personalized customization, remote operation and maintenance, and collaborative manufacturing based on the Internet have also emerged. Large-scale enterprises in the industry, especially equipment manufacturing companies, actively develop cloud platforms to provide customers with remote operation and maintenance of equipment and enterprises. Operational management, equipment operation monitoring and life cycle analysis and other services.
There are numerous segments and application links in the textile industry. The recognition, technical capabilities and level of development of smart manufacturing in textile enterprises are different, which makes the application of intelligent manufacturing in the textile industry different from each other. Even the same type of textile companies, their intelligent transformation is not the same way. Liu Jiusheng, general manager of Ningbo Shengsisi, stated that the company has developed seven protection systems for the intelligent manufacturing of textile companies and has 537 partners, but when working with each company, it is necessary to redevelop the system in accordance with the characteristics of the customers.
Kempner Group cuts from the production end and takes the smart factory as its core approach. According to Liu Lin, general manager, Kangpina plans to build 15 dyeing smart factories in the country in the next five years based on the original automatic digital dyeing technology and equipment for cheese yarn that won the first prize of the National Science and Technology Progress Award. 50 dyeing smart factories, and promote the application of intelligent dyeing and finishing technologies and products in the industry, and promote the transition from labor-intensive to technology-intensive industries. In the next step, Conpinner will adopt the "solid corporate + Internet + Internet of Things" model to structure intelligent, distributed production management and control systems. Conpinner will unify production, process, quality control and other issues to regionally dye The smart factory's production process is fully controlled.
The change in the sales side will also promote smart manufacturing in the textile industry. Zheng Guo, general manager of Shanghai Chainz Data, believes that retailing will become intelligent retail based on smart stores, remote monitoring, mobile management and smart operations in the future. Currently, Zhuangzhuang Data is promoting the application and promotion of RFID retail end. The next step will extend from the retail end to the production end, and will focus on promoting the application of RFID in the production process.
Apply the standard system to be improved
When promoting the intelligent manufacturing of the textile industry, the problem of lagging behind standardization work in the areas related to smart manufacturing and the Internet of Things has become more prominent. At present, the textile industry has not yet established a scientific and perfect standard system for smart manufacturing applications, and there are a lot of application standards. It is urgent for the textile system to pay attention and solve it.
According to Xia Lingmin, organizing the development of relevant standards systems will become the focus of the China Textile Industry Federation's next step in promoting industrial smart manufacturing. During the conference, the Working Group for the Textile and Apparel IoT Application Standard led by the China Textile Industry Federation and approved by the National Standards Committee held its first working meeting.
As the leader of the working group, Yan Yanfu, director of the Information and Statistics Department of the China Textile Industry Federation, introduced that the working group has now conducted investigations into the technical standards related to the Internet of Things, focusing on the implementation of research projects related to the industry's smart manufacturing standards, and soliciting and applying for projects. 11 standards. In the next step, the working group will strengthen the top-level design and overall planning of the industry's Internet of Things standards, promote the coordination of application standards and basic common standards for the IOT in the textile industry, focus on the development of application standards for all aspects of intelligent manufacturing in the textile industry, and conduct product information traceability systems. Development of relevant standards, and development of relevant standards for textile companies' IoT fire, textile networking finance, smart home, and smart wearable products.
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