To ensure the long life of the product, it must be strictly carried out according to the procedure from design to material selection to trial production. The key characteristics of each material have scientific test methods and testing methods. The sample trials must pass the test of light, electricity and color parameters. Class switch test, various high and low temperature aging tests, preliminary design and finalization, and performance testing and dozens of safety and reliability tests, such as: DMETest, StrifeTest, HTL, HumidityTest, HALT, ALT, etc. The experimental project applies the assessment project originally only as a durable electronic product to the design and production process control of the energy-saving lamp to ensure sufficient design margin.
To ensure that high-volume products are stably controlled with high reliability and long life of 12,000 hours, it is necessary to make quality management work step by step, more refined, data and systematic. We adhere to the implementation of GE-6σ modern quality management methods, using SPC control methods for key parameters of raw materials, key processes of production processes and key indicators of finished products. In 2005, the company invested heavily in establishing a highly efficient and internationally advanced company. The level of modern quality information management system, namely the QMS system.
The system inputs the quality data of the whole process, such as the raw material inspection, the spc quality control of the production process, the finished product inspection, etc., through the computer terminal at each job site of the company, and the system automatically performs statistical analysis and automatic monitoring, once the spc appears. If the abnormality, the mean value deviates from the center or the Z value is lower than the Six Sigma, the system automatically alarms, and the information can be automatically notified to the on-site technicians and relevant management personnel through the monitoring display, E-mail or mobile phone text messages, and strictly control from raw materials to production. The stability of all aspects of the process, to ensure the stability of the production process and product quality, reduce waste of resources and environmental pollution caused by waste. And the establishment of remote dynamic monitoring, so that managers and customers can see the real-time quality of raw materials, production processes and finished products through the Internet at any time around the world.
The company is responsible for the responsibility of the society and the employees, attaches great importance to environmental protection and occupational health issues in the production process, starting from the hardware (environmental safety equipment investment) and software (EHS management), taking preventive measures and strict control Adverse effects on the environment and occupational health and safety during the production process. The company has invested only 8.97 million yuan in environmental protection safety testing and processing equipment. In 2007, it plans to invest another 20 million yuan to build two sets of the world's most advanced mercury-containing waste lamp processing facilities. In terms of management, the company has an EHS full-time management department, and has many professional environmental engineers and national registered safety engineers, responsible for the company's environmental, health and safety supervision and management.
The company has developed a set of EHS management documents through the implementation of ISO14000 environmental management system and GB/T28000 (OHSAS18000) occupational health and safety system, combined with industry characteristics and its own practical experience, and formed its own unique and effective management system. Combine EHS work with the company's production activities and strictly regulate the company's work in EHS. For example, it is required to clean the ground with sulphur lime water on a regular basis. The mercury-containing waste must be sealed and sealed; the working environment and All kinds of discharges are regularly tested; all employees must pass EHS education at the third level (company, department, team), including knowledge about mercury; pre-job, post-job, post-employment medical examinations for employees with toxic and harmful positions, and establishment of occupations Health records; all mercury-containing wastes and other hazardous wastes are paid to qualified units for disposal. According to the requirements of the management system, various environmental factors and hazard sources are identified and evaluated throughout the company every year, and classified management is carried out to incorporate important environmental factors and important hazard sources into the company's tracking and rectification goals.
In the past few years, the improvement of environmental and safety hazards through process technology has been improved: water-powdering technology has replaced the original nitrocellulose coating technology, which has improved the working environment of workers; the use of circular-disc technology to replace traditional manual exhaust, saving Manufacturing energy and human resources; replacing benzene-containing superglue with non-toxic water-soluble cement to reduce the harm of benzene to employees and the environment; Rosh lead-free solder gradually replaces lead soldering process; replacing the use of cyclohexanone raw material with coding technology Manual pad printing; replace the liquid mercury with low-volatility alloy mercury; replace the wire bonding with a wire winding process to reduce the acid and environmental hazards of the acid. The company continuously creates a clean and safe working environment, protects the external environment, and strives to make our lighting products become socially friendly through technical means such as process improvement, job site modification, investment in environmental safety equipment and facilities, and standardized EHS management methods. The employees are all green products.
Contemporary lighting technology has entered a higher stage of development. With the increase of people's awareness of energy saving and environmental protection, energy-saving, safe and environmentally friendly products have become the trend of the times. China's energy-saving lamp market has experienced a process from start to development, from development to flooding, from flooding to shuffling. In the face of the EU's continuous introduction of green barriers, we call on relevant government departments, industry associations and lighting companies to pay attention to the impact of energy-saving lighting products on environmental protection, energy conservation, non-renewable rare earth resources and health of employees. Develop strict industry environmental regulations, because if there is no set of national environmental protection enforcement regulations, the more energy-saving lamps are produced, the greater the damage to the environment. There is only one earth, it is the common home of all human life, and we have the responsibility and responsibility to care for this home. At this point, Topstar is willing to negotiate and cooperate with relevant experts, related companies and management departments to find the most environmentally friendly products. Effective methods to accelerate structural adjustment and truly enhance the competitiveness of products.
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