Winding method of homemade electric welding machine

The electric welder uses the high-temperature arc generated by the positive and negative poles in an instantaneous short-circuit to melt the solder and the material to be welded on the electrode to combine the objects to be contacted. Its structure is very simple, it is a high-power transformer.

Recently found a xenon lamp ballast 380V, 3.5KW. Since the turns ratio is not suitable for removing the primary 46匝. The original primary coil is retained and the secondary is wound with a flat copper wire. (The welding of small things is very good, using 2.5 welding electrodes, it is easy to start the arc)

Winding method of homemade electric welding machine

Xenon lamp ballast

Winding method of homemade electric welding machine

Winding method of homemade electric welding machine

Wear secondary

Winding method of homemade electric welding machine

Winding method of homemade electric welding machine

After the winding is completed, an output reactor is also wound around the microwave oven transformer.

Winding method of homemade electric welding machine

Intend to fix with angle steel

Winding method of homemade electric welding machine

Later, it was found that fixing with angle steel is always not tight, the iron and iron are slipping and the rectifying part is not good for insulation.

Winding method of homemade electric welding machine

Removed a broken chair

Winding method of homemade electric welding machine

Winding method of homemade electric welding machine

Fixed with chair legs

Winding method of homemade electric welding machine

Turn out the collection of rectifier diodes 200A, 800V

Winding method of homemade electric welding machine

Installing the rectifier

Winding method of homemade electric welding machine

Winding method of homemade electric welding machine

Test welding after installing diode

Winding method of homemade electric welding machine

Winding method of homemade electric welding machine

Assembled rectification filter

Winding method of homemade electric welding machine

Overall bare metal

Winding method of homemade electric welding machine

Make a shell for the welder and find that the iron handle is very handy

Winding method of homemade electric welding machine

Iron handle, hand, change the handle, feel good

Winding method of homemade electric welding machine
Winding method of homemade electric welding machine

Make two welding lines

Winding method of homemade electric welding machine
Winding method of homemade electric welding machine

Install a cooling fan

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