Faults and fault analysis and solutions often encountered in fully automatic terminal machines

As a key equipment for power industry, electrical industry wiring harness and automobile industry processing, automatic terminal machine has many functions such as feeding, tangential, stripping and pressing end. Once a fault occurs, it will seriously hinder production. Harnesses play a pivotal role in new energy vehicles. This article will introduce you to the fully automatic cable terminal machine, which faults and fault analysis and solutions are often encountered during use.

Faults and fault analysis and solutions often encountered in fully automatic terminal machines

1. The length of the electronic wire cutting is inconsistent

a. It may be that the wire feed roller is pressed too tightly or too loosely; the straightener is adjusted so that it can be straightened and can be sent out smoothly.

b. Cut line edge wear or knife edge; replace the new cutter.

2, the length of the peeling opening is not the same

a. The wire feed roller is pressed too tightly or loosely; the gap between the two wheels is adjusted by the roller fine adjustment member so that the wire is not flattened and slipped too loosely.

b. The cutting knife is cut too shallow or too deep; use the cutter depth adjustment member to adjust the knife edge to the appropriate position, so as not to damage the copper wire and can smoothly peel off the rubber.

c. Stripping knife wear or knife edge; replace the new cutting blade.

3, the machine can not start running or stop during operation

a. Check for current input (220V) and 6KG air pressure;

b. Check whether the total number of settings has arrived, and if it is reset, it will be powered off and then restarted.

c. Check that there is a wireless material or a certain operating part is stuck;

d. Check the terminal machine for signal connection or power connection and lead to the terminal machine without pressing.

4, the terminal is exposed uneven copper wire

a. Check if the gun-type swing arm tube is attached to the wire;

b. Check if the terminal machine edge is relatively straight with the swing arm pipe;

c. Check if the auxiliary clamp of the terminal machine is loose;

d. Check if there is any change in the distance between the terminal unit and the automaton.

5, the terminal machine is very noisy

It is normal for the terminal machine to have a slight noise. If the noise is too loud, it may be:

a. Wear occurs between a certain part and component of the terminal machine, resulting in increased friction;

b. When the terminal machine is loose during operation, the amplitude of the parts is increased.

6, the motor of the terminal machine does not turn

Check if the clutch position of the terminal machine is correct and the fuse is not burned out.

7, the terminal machine appears to play

a. Check if the switch near the spindle of the terminal machine is damaged, or the screw is loose;

b. Check if the circuit board and pedal of the terminal machine are broken;

c. Check if the moving rod spring of the terminal machine is detached or broken and loses its elasticity, and the moving rod is damaged.

8, the terminal machine does not respond

a. Check if the power cord of the terminal unit is connected or if there is a problem with the line;

b. Check whether the circuit board of the terminal machine is intact and damaged.

c. Check if each switch of the terminal machine can be used;

d. Check if the pedal of the terminal machine is burnt out;

e. Check that the electromagnet of the terminal machine is still magnetic and has not been burnt.

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